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Modeling of the surface marks formation in an immovable mold during continuous casting of steel.

机译:在钢的连续铸造过程中,不可移动模具中表面痕迹形成的模型。

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摘要

Continuous casting is the main process used today for manufacturing of billets. During continuous casting the surface marks (SM) are forming on the surface of continuous casting billets. The surface marks can cause cracking and can decrease the yield of the casting process because the billet surface containing marks has to be grinded away to avoid crack growth. Using a mathematical model, it is possible to understand how to decrease the negative impact of the SM formation process.; Most of previously developed models of surface mark formation had a phenomenological, qualitative character and the major factor determining process of mark formation in these models was the mold oscillation. The basic mathematical model of SM formation in which the surface of the liquid metal in the mold is free from additional factors such as reciprocating mold movement does not exist. The objective of this work is to create the mathematical model of the SM formation during continuous casting in an immovable mold.; In order to numerically describe the complex process of SM formation the two stage approach for the description of the cycle of SM formation was developed. For the thermal analysis the equation of transient heat transfer with the source function has been derived. An initial condition and boundary conditions were formulated based upon a physical conception of SM formation process. The temperature distribution on meniscus during first stage was calculated. Adequacy testing of the mechanical part of model (using mathematical statistics) demonstrates excellent correspondence between the model and experimental data.; The developed model can be considered as a basic model for the simulation of the initial solidification process under different conditions during continuous casting.
机译:连铸是当今制造钢坯的主要工艺。在连续铸造期间,在连续铸造坯料的表面上形成表面标记(SM)。表面痕迹可能会导致开裂,并可能降低铸造工艺的产量,因为必须磨掉含有痕迹的钢坯表面以避免裂纹扩展。使用数学模型,可以了解如何减少SM形成过程的负面影响。先前开发的大多数表面痕迹形成模型都具有现象学,定性特征,并且在这些模型中决定痕迹形成的主要因素是霉菌振荡。不存在SM形成的基本数学模型,在该模型中,模具中的液态金属表面没有其他因素(例如往复的模具运动)。这项工作的目的是创建在不动模中连续浇铸过程中SM形成的数学模型。为了用数字描述SM形成的复杂过程,开发了用于描述SM形成循环的两阶段方法。对于热分析,推导了具有源函数的瞬态传热方程。基于SM形成过程的物理概念来制定初始条件和边界条件。计算了第一阶段弯月面上的温度分布。对模型机械部分的充分测试(使用数学统计数据)证明了模型与实验数据之间的良好对应关系。所开发的模型可以被认为是模拟连续铸造过程中不同条件下初始凝固过程的基本模型。

著录项

  • 作者

    Mikloukhine, Serguei.;

  • 作者单位

    Carleton University (Canada).;

  • 授予单位 Carleton University (Canada).;
  • 学科 Engineering Metallurgy.
  • 学位 M.A.Sc.
  • 年度 2007
  • 页码 138 p.
  • 总页数 138
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类 冶金工业;
  • 关键词

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